Pre-launch: SailNav is coming to Kickstarter. Get notified at launch
Technology

Engineered like IoT. Built for salt water.

SailNav borrows from a decade of low-power wireless sensor design: energy harvesting, sealed electronics and radios that sip microwatts. Here is how it works, and what we still have to prove.

Render: SailNav display on a dark background, showing the race start countdown
Render of the panel-mount prototype.
01 · Wind-powered sensor

A wind instrument that powers itself.

A masthead is the worst place for a battery you have to change and the hardest place to run a cable. So the SailNav wireless head turns a small part of the wind it measures into electricity.

  1. Rotor

    Propeller (dinghy) or cups (keelboat) spin with the wind.

  2. Generator

    Magnets in the hub pass air-core coils sealed behind a thin wall.

  3. Harvester

    An energy-harvesting chip with maximum-power-point tracking works from a few tenths of a volt.

  4. Hermetic cell

    A sealed Tadiran cell stores the energy and can be potted safely.

  5. Radio

    A Nordic nRF54 broadcasts wind speed and angle 4 times a second.

No cogging, no seals, no connectors

An ordinary motor used as a generator has an iron stator that "cogs": it wants to stop in fixed positions, which ruins light-air readings. Our coreless axial-flux generator has no stator iron, so there is no cogging and no magnetic pull on the bearings. Nothing passes through the sealed body: the magnets turn outside, the coils sit inside, and the electronics are fully potted.

Harvesting without spoiling the measurement

Every milliwatt taken from the rotor slows it slightly. The firmware controls how much energy it harvests, lets the rotor run free when the cell is full, and corrects the wind speed for the measured generator load. Each design is then calibrated over a grid of wind speeds and loads.

Direction without contact

A 3D Hall-effect sensor reads the angle of a magnet through the housing wall. No slip rings, no potentiometer to wear out, and it tolerates small gap changes.

0.3mW
while sailing at 4 Hz model
12µW
asleep, waiting for wind model
4–5kn
wind to start charging target
>1year
asleep on a full cell model

Figures from our Phase 1 design study (first-order models, ±30 %), to be verified on prototypes and in the wind tunnel.

Inside the dinghy head

One potted part that swivels.

On the dinghy head the whole body is the vane. The electronics turn with it and read their angle against a magnet fixed on the stalk, so generator, cell and radio share one sealed volume.

The head is balanced on its swivel axis so heel does not turn it, and it lifts off its quick-release socket in one pull.

Concept cross-section of the SailNav Clip wind head Side view: a three-blade propeller at the front drives a hub with magnets past coils sealed behind a thin wall; the potted body holds the electronics and a hermetic cell; a vane at the back turns the whole head into the wind; a magnetic sensor reads the angle against a magnet fixed on the stalk; the stalk slides into a quick-release socket on the mast. wind cell 1 2 3 4 5 6 7 8
  1. 1 Three-blade propeller, Ø 70 mm
  2. 2 Magnets in the hub: coreless axial-flux generator
  3. 3 Air-core coils sealed behind a thin wall
  4. 4 Fully potted electronics and Bluetooth LE radio
  5. 5 Hermetic rechargeable cell
  6. 6 Contactless magnetic angle sensor over a magnet fixed on the stalk
  7. 7 Vane: the whole head swivels into the wind
  8. 8 Stalk in a tool-free quick-release masthead socket
Concept illustration based on the Phase 1 design study; not to scale.
The wind triangle The true wind and the wind created by the boat's own motion add up to the apparent wind that the sensor feels, which comes from further ahead than the true wind. boat speed true wind boat-made wind apparent wind
The wind triangle. What the sensor feels (apparent) is the true wind plus the wind of your own motion.
02 · From apparent to true wind

The numbers behind the numbers.

The sensor feels apparent wind. To tell you what the wind itself is doing, the display solves the wind triangle many times a second.

  • Boat speed and course from the built-in GNSS, or from a speed log on NMEA 2000 (keelboats).
  • Heading from the 9-axis motion sensor and magnetometer, for true wind direction and shifts.
  • Heel and mast motion: a masthead swinging through a wave can add several knots of false wind. The display measures the roll and pitch rates and removes them.
03 · Sunlight display

The brighter the sun, the better it reads.

Phones and most screens fight the sun with a backlight. SailNav uses a reflective memory-in-pixel panel: sunlight is the light source.

  • Reflective: 4.4", 320 × 240 pixels, high contrast in direct sunlight, readable at wide angles.
  • Memory in every pixel: the image stays without refreshing, so the display draws very little power.
  • Designed for glances: huge digits, pure black on light grey, one idea per screen.

Honest note: the panel has no usable backlight. Night-use options are under evaluation.

Render: three SailNav displays in bright sunlight showing wind, performance and weather screens
Render: three units in direct sunlight.
04 · Connectivity and sensors

Talks to your boat, and to your phone.

Bluetooth LE 6

Nordic nRF54LM20A. The wind head broadcasts at 4 Hz with no connection to drop. It will also offer the standard Bluetooth Environmental Sensing service, so phones can read the wind planned.

NMEA 2000 and 0183

SailNav Crew joins an NMEA 2000 backbone (M12, LEN 3), and listens and talks NMEA 0183 for older equipment. Certification is planned.

Updates over the air

Signed firmware updates with rollback. The potted wind head is updated over Bluetooth, so new features reach the masthead without a ladder.

GNSS

u-blox MAX-M10S with a built-in antenna and a filter that protects it from on-board VHF and AIS transmitters.

Motion and heading

CEVA BNO085 9-axis IMU with on-chip sensor fusion, plus a separate magnetometer: heel, pitch, heading and rotation rates.

Barometer

A precision pressure sensor records the trend and warns you of a falling barometer.

05 · How we compare

An honest comparison, by category.

We compare SailNav with the two kinds of product sailors use today. No brand names: individual products differ, and ours is still a prototype.

SailNav compared with typical product categories
FeatureSailNav ClipSailNav CrewTraditional wired masthead systemsHandheld meters and phone apps
Measures wind at the masthead, in clean airYesYesYesNo, at deck level
Cable down the mastNoneOne NMEA 2000 cable, or none with the wireless headYes, a dedicated cablen/a
Wind-sensor powerWind-poweredBus-powered, or wind-poweredBoat power via the cableOwn battery
Suited to dinghiesFloats, quick-releaseKeelboat systemRarelyPartly
True wind, VMGYes (GPS-based boat speed)Yes (GPS or speed log)Yes, usually with a speed logLimited
Start line, tack angle, shift trackingBuilt inBuilt inOften on higher-end displaysVaries by app
Screen in direct sunReflective memory-in-pixelReflective memory-in-pixelVaries by modelDepends on the phone
NMEA 2000 / 0183NoYes (certification planned)UsuallyNo
Night backlightUnder evaluationUnder evaluationUsuallyYes

Generalised from typical products in each category; specific products may differ. SailNav figures are pre-production targets.

06 · Development status

What we still have to prove.

We would rather tell you now than surprise you later. These are the open engineering items between today's design and a shipping product.

CALIBRATION

Wind-tunnel calibration

Speed and angle accuracy over the full range of wind and harvesting loads.

RADIO

Antenna in potting

Measure and tune the radio range of potted units, masthead to cockpit.

SEALING

IP rating and flotation

Immersion, UV and thermal tests of the housings, including the IP68 floating case.

ENERGY

Harvesting in real conditions

Confirm charging wind speeds and calm reserve on the water.

NMEA

NMEA 2000 certification

Required before we can use the NMEA 2000 name and logo on the product.

NIGHT

Night readability

Evaluate front-light options for the reflective display.

Kickstarter · coming soon

Be first on the water with SailNav.

We are preparing our Kickstarter campaign. Leave your e-mail and we will tell you the day it goes live, with all the details of the early-backer rewards.

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